Lean Principle - Understanding Lean Construciton

Lean is a body of knowledge dating back hundreds of years focused on sustainably growing an organization.

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During the last 20 years the construction industry has been rapidly adopting some of these tools to improve productivity.  

Field Productivity: What is Lean Construction? Maximize customer value while minimizing waste by leveraging people.

Major advancements were made by Henry Ford and during WWII with the Training Within Industry (TWI) program.  

Toyota made major contributions to the body of knowledge from 1948-1975

The term “lean” was only coined 30 years ago in 1988 by John Krafcik with Greg Howell and Glen Ballard starting to apply the concepts to construction around 1995.  


The core concept of lean is maximizing customer value by minimizing waste and leveraging people.  

The book Lean for Dummies elegantly defines value-add to the customer as having to meet 3 criteria:  

  1. The customer must be willing to pay for it.
  2. It must transform the raw materials (inputs) in some way.
  3. It must be done correctly the first time.

Learn to identify and eliminate your waste

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Lean Principle - Understanding Lean Construciton
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

Lean Principle - Understanding Lean Construciton
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

Impacted Productivity - Dilution of Management
Dilution of management will compound an already impacted construction project. It is important for teams to realize the full costs of impacts as they start to occur.
Impacted Productivity - Stacking of Trades and Installation Efficiency
Each craftsperson needs about 200 usable square feet for a productive installation. This assumption is included in production units used to estimate and budget projects. Having less than that can impact productivity up to 50%.
Evolution of Project Delivery Methods
Project delivery methods for contractors will become increasingly more integrated from project owner through all key parts of the supply chain, which is a return to models used in the early 1900s with some modernization improvements.