Lean Principle - Understanding Lean Construciton

Lean is a body of knowledge dating back hundreds of years focused on sustainably growing an organization.

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During the last 20 years the construction industry has been rapidly adopting some of these tools to improve productivity.  

Field Productivity: What is Lean Construction? Maximize customer value while minimizing waste by leveraging people.

Major advancements were made by Henry Ford and during WWII with the Training Within Industry (TWI) program.  

Toyota made major contributions to the body of knowledge from 1948-1975

The term “lean” was only coined 30 years ago in 1988 by John Krafcik with Greg Howell and Glen Ballard starting to apply the concepts to construction around 1995.  


The core concept of lean is maximizing customer value by minimizing waste and leveraging people.  

The book Lean for Dummies elegantly defines value-add to the customer as having to meet 3 criteria:  

  1. The customer must be willing to pay for it.
  2. It must transform the raw materials (inputs) in some way.
  3. It must be done correctly the first time.

Learn to identify and eliminate your waste

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Lean Principle - Understanding Lean Construciton
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

Lean Principle - Understanding Lean Construciton
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

Lean Principle - People First (Then Process and Tools)
To optimize productivity, a contractor must focus on their people first, then processes and tools including technology as an integrated management system with a hierarchy. This is not a linear process: S.M.A.R.T. Experiments + Continuous Improvement.
Lean Principle - Observation (Gemba Walks and Learning to See)
One of the most important tools for improving productivity is going to the jobsite or work area and observing for an extended period of time with the intent to understand but not to immediately interact. Observation progresses through about 7 stages.
Lean Principle - Stop Work (Until Problems Are Corrected)
All construction projects will run into some degree of problems. It is how the project team chooses to manage these problems that ultimately determines the outcome of the project.